Off of the Grid

Posts tagged “welding

Welding

Sorry for the silence. A lot has happened in the last weeks. We found a welder, and drove Winnie over to his shop. He and his guys went over the chassis with a fine tipped comb and discovered a lot more welds that had popped. In one instance an entire steel cross support bar was only attached at one weld point. So – … wow. If we hadn’t taken the floor off we never would have discovered the actual condition of the very core of the RV. Scary! They got started a bit later than we were expecting and we have a personal emergency. The friends we are staying with here in WA – she had a heart attack and was immediately scheduled for a quadruple bypass. A lot of last week was spent at the hospital. She came through like a champ and was happy knowing we were here so her husband didn’t have to worry about things like pets, garden, mail, etc. She has been my friend since 1995 – a long time and seems young to have had this occur so we are all feeling our mortality a bit. She came home yesterday and I was sitting up with her. She said, “You and I always believe that everything happens for a reason. This [welding] set you back but in the long run, it has probably saved your home.” My response was, “Ya. And your heart attack could have been so much worse! As it was, you were able to get to the hospital and get help before it became catastrophic. It could have been so much worse!” We agreed that our respective guardian angels have been working overboard these past few weeks and expressed our gratitude. I generally am one to appreciate the little moments but you have no idea how grateful I was to be sitting at the table talking to my friend; savoring that moment. She is still here. She is strong and recovering well. She has a second chance and in much better shape to live healthy. Ironically heart disease runs in her family so her doctor monitors her cholesterol closely. All her numbers were good.

OK – on to RV news now that I have gotten all maudlin and sentimental. This welding bill means we are WAY over budget. We will not be able to afford the filon skin for the entire rig. The average cost of the skin for arctic white at 35′ is about $700.00. Our friends are happy to have us here but don’t want us here forever!  LOL! We have to finish paying off the welders next paycheck and need construction money. The next paycheck after that will be mid Sept. Add in the 5 to 7 day lead time we would need and that has us here until October.  For now, we will construct the roof and outer walls. The roof we will cover and the rest of the RV we will paint with exterior home paint. We can add the filon later. This will at least get us going. We want to have the cabinetry in place so that we are not bolting things to the walls again and will hit the road with basically an empty shell again. The Tucson weather is gentle in the Fall and Winter and we will be able to finish her off down there. LOL – remember I wanted this all done in a month? BWA-HA-HA! I am so silly.

So, that’s where we are. We are going to go over to the shop today and visit Winnie and see if they have started the work. I will take pictures if I can and post later.


Waiting, waiting, waiting…

This is always the hardest part of any remodel I think. It doesn’t seem to matter if it is traditional home based or a home on wheels. At some point in the process, there is a period of time where you are just waiting. You fill your hands with busy work that needs to be done but honestly you are pretty much just waiting.

We cannot move forward until the chassis repairs are made. We have had trouble finding a welder. Turns out, this area is a bit old fashioned about welding and no-one would respond to my calls all last week. Over the weekend, I told Daniel that he would need to call since I wasn’t getting anywhere. It was probably a combination of luck and timing that he made one call and was able to immediately speak to a mobile welder (I sent him the number) who will be coming out later this week. Arg. I am very glad we finally have someone coming out to take a look at the job but so very frustrated that it took Daniel to get someone out here. Regardless, the important fact is we will be able to move forward.

During this slow period Daniel has been treating the steel with rust reformer. We didn’t have any terrible rust but a significant enough amount that we wanted to treat it. With the entire undercarriage protected against water, salt, and grime, our home will last that much longer. Xander and I have been spending time scraping off the old butylated rubber from around the windows. Talk about a thankless task! We don’t want to use a chemical solvent since Xander is helping with this task, so we are doing it the old fashioned way. A flathead screw driver and patience. First you scrape with the screwdriver and get the sticky black stuff to release. Then you just grab it. Turns out, once you get a nice sized ball in your fingers, you use that to ‘grab’ the rest. Lifts right out and leaves the metal as clean as can be. Your fingers are stickier than all get out, but it does the trick and no chemicals needed. Thank heavens for goop hand cleaner!

Next week I should have more news for you but for now, we are just keeping busy. Thanks for stopping by!


Deconstruction almost complete

We have the walls completely off. We disassembled the cab-over yesterday and got all the rotted wood out and exposed the frame. Now we are working on the roof. Yesterday Daniel spent time on the ladder trying to get the roof off from the center out. Sounds weird until you remember that we had a piece of filon tacked up there to patch a leak. So, instead of trying to pull the roof off from one of the sides, we just went to the place in the center where we had already ripped and cut the worst parts of the damage out. Daniel just pulled off that filon strip and got to work on the rest of the roof. Xander and I spent some time picking up the small pieces of insulation off the ground. Our friends are being so incredibly awesome to let us work here, I am certainly not going to pollute their property! We have enough debris for another dump run so we will get that done today or tomorrow. Then we will remove the floor, and check the aluminum sheet on the bottom of the bed and replace the wood that we see that is rotted down there. Bit worried we will have to replace that sheet since aluminum is pricey!

You have to keep a sense of humor in all this, so Daniel has been having some fun with Gimp and editing our progress photos. Check ’em out!

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Here are in-progress photos of the rig, the frame and where are at with this project.

Here are our ‘To-Do’ tasks for the day:

  1. Go talk to more service shops about the frame and our ideas. We don’t think we will need to do any additional extending to the frame with out 3′ addition based on our discovery of the ‘C’ bracket extension already there but we want to ask as many shops as we can before building.
  2. Start calling welding shops and metal supply shops
  3. Do the drafting to get the placement of the changes to the frame we need, and finalize the floor plan with the measurements.
  4. Get to dump (maybe – if we have time)
  5. Remove more of roof this evening and get that back section that is hanging removed.

There ya go! We will keep you posted. Would love to hear your comments – other than ‘You’re Crazy!’ – we already know that. LOL!