Sorry for not posting more sooner. We have been working hard on the rig. We keep thinking the tasks will take an afternoon, and then we discover that we were only able to get maybe a quarter done of what we thought we would. It’s been somewhat disheartening. We are so excited to be buttoning her up, and for it to be taking this long is painful. We are all antsy. We have all been frustrated. I had been working on the topline, standing on top of ladders to get the trim completely caulked. I hadn’t gotten to the underside of the cab-over yet because on inspection, it looked like no water was getting in there. Water looked like it was beading on the trim. Imagine our panic when we saw a wet spot on the interior bottom right of the cab-over! All hands on deck and we finished up the caulking job. A space heater was setup and placed in the cab-over by that corner to dry it out for about 24 hours. Every appears to be OK now but talk about freaking out! We did not just go through this summer to have water damage the second we are putting her together!
Daniel and Greg installed four windows. These have been placed more or less in their original locations – a bit higher than they used to be but that’s about it. Two high narrow windows will be installed in the bathroom when we get that built out, and one in Daniel’s office.
We have a temporary door on the back of the rig right now – it makes it easier to get things in and out vrs coming through the narrow RV door that is installed.
The bookcases are in and the rest of our stuff we are putting all over the floor. With no cabinets, closets or other storage built yet, it all is in bins, and our clothes in duffles. It will be nice when we can actually start putting things away!
Here are some recent pictures! Enjoy!
Hi All –
We have been busy. Friday was spent getting materials. As much as we could with the time and money we had. It meant a morning confirming our reservation at the storage unit place and paying for it. It meant picking up the roofing kit that we purchased from a local RV shop. NOTE TO SELF – NEVER go back there. They blithely overcharged Daniel by $163.00. I rushed to the parts counter and demanded the refund. I am sure steam was coming out of my ears I was so mad. After a small amount of, “Oh, that’s right.” the refund was issued. How many other customers do they do that to who just write it off as tax or something?
Back to the rebuild. What did we get?
- Aluminum rec tube for the RV frame. Remember, the extension was never added by the welders so we need to extend the aluminum frame.
- Angle tubing for the exterior
- 1″ dense Styrofoam for the floor x 6
- 23/32″ plywood tongue-n-groove x 6
- foam glue x 12
- contact cement x 2
- 3/4″ Styrofoam that goes inside the frame – no idea how much we got
- 1/2″ Styrofoam that goes outside the frame x 14
- 31 sheets of luan
- Rubber roofing kit with all the glue and tools needed. I can’t remember what it is called.
Our goal this weekend is to get the floor down and both side walls. We have to build out the aluminum frame before we can do the walls so we hope to take care of that early tomorrow am. We laid the floor today. We now have a lovely solid floor and I learned how to use a caulk gun. Daniel was a hoot. He was rolling around on the floor – presumably to make sure everything was firmly pressed and level but I think mostly to just have a bit of fun. During the construction, it was like a crazy trust experiment at times as I was holding plywood steady while Greg cut with the electric saw coming towards me. Daniel was smart, he took the side Greg was cutting away from.
We have been panicking a bit this past two weeks. Okay, this past month. We have anxiously been watching the temperatures go down. There has been frost every morning for the past week and Mt. Spokane officially got snow a day ago. This is a very, very bad thing. If it gets too cold, the contact cement won’t bond the luan to the filon and we’re screwed. Working outside is no longer an option. I have called RV shops, warehouses, commercial rental agencies, storage facilities and garages in the area. No-one had any space for us to work on the rig indoors. We had to adjust our building plan. A wonderful woman I recently met has a large pole building. I called her and pretty much begged. LOL! She and her family are letting us use part of their building to construct the walls where we can keep the temps above freezing while they cure. They are literally saving us. This whole project almost came to a screeching halt. While our friends have teased us about being welcome here for Christmas, they (understandably) really don’t want us here. We have already been here about two months longer than originally planned. We are obviously keeping the glue inside where it is warm. We will have space heaters running when we are building to keep the walls warm so they can properly cure. Then we will mount the walls in there entirety onto the rig. Filon, Luan, Styrofoam, Frame, Styrofoam, and final Luan will all get bonded together. Once properly cured, we will lift it up onto the chassis and screw it in. So exciting!
We dropped off the filon and Styrofoam at the build site and came back to work on the floor.
Enough talk! Here are some pictures of our recent work.
Because we are no longer going to be able to build out the way we were expecting, those folded aluminum sides are going away. We picked up extra blades for the saw so we can cut those off.
That’s all our news for now. I should have more pictures tomorrow after we get the walls going.
Daniel and I find ourselves nesting with no nest. We are so anxious for our home to be done already! We were out and about yesterday looking at various painting styles we want to incorporate onto some of our furniture. We were talking about curtains, and checking out different sofas. We were picking up various nick-nacks we wanted to use to decorate. LOL – now all we need is our home.
MLW is doing a great job. They had some setbacks this past week that were pretty serious! One of the techs was in a car accident – he’s OK from what I understand though! And there was an emergency delivery – again, reports we got was that everyone is OK as that was our first question as well! So, stuff happens. You just have to roll with it.
Looks like other things in our personal situation are potentially changing as well. No worries – our little family is secure, but other things are in flux. We shall see is all I can say for now.
I am so stressed out about not having a home to call our own right now, I have stated to break out in hives on my hands and wrists. LOL – how to tell if you are stressed 101! To compensate, I am drinking tons of water, trying to meditate and adding more exercise in my day. The air quality up here in Eastern WA isn’t that great right now. The smoke from the Utah, Montana, Idaho, Oregon, BC, and Washington fires are apparently hanging out here in Spokane. Yay. The other day it was so bad, you could really smell the smoke.
We hope to start putting the floor on this weekend pending the pick-up of our rig newly welded and with a new rear axle. Like I said above, we will see.
Thank you for checking in. Hopefully soon, I will have actual construction pictures to show you.
Sorry for the silence. A lot has happened in the last weeks. We found a welder, and drove Winnie over to his shop. He and his guys went over the chassis with a fine tipped comb and discovered a lot more welds that had popped. In one instance an entire steel cross support bar was only attached at one weld point. So – … wow. If we hadn’t taken the floor off we never would have discovered the actual condition of the very core of the RV. Scary! They got started a bit later than we were expecting and we have a personal emergency. The friends we are staying with here in WA – she had a heart attack and was immediately scheduled for a quadruple bypass. A lot of last week was spent at the hospital. She came through like a champ and was happy knowing we were here so her husband didn’t have to worry about things like pets, garden, mail, etc. She has been my friend since 1995 – a long time and seems young to have had this occur so we are all feeling our mortality a bit. She came home yesterday and I was sitting up with her. She said, “You and I always believe that everything happens for a reason. This [welding] set you back but in the long run, it has probably saved your home.” My response was, “Ya. And your heart attack could have been so much worse! As it was, you were able to get to the hospital and get help before it became catastrophic. It could have been so much worse!” We agreed that our respective guardian angels have been working overboard these past few weeks and expressed our gratitude. I generally am one to appreciate the little moments but you have no idea how grateful I was to be sitting at the table talking to my friend; savoring that moment. She is still here. She is strong and recovering well. She has a second chance and in much better shape to live healthy. Ironically heart disease runs in her family so her doctor monitors her cholesterol closely. All her numbers were good.
OK – on to RV news now that I have gotten all maudlin and sentimental. This welding bill means we are WAY over budget. We will not be able to afford the filon skin for the entire rig. The average cost of the skin for arctic white at 35′ is about $700.00. Our friends are happy to have us here but don’t want us here forever! LOL! We have to finish paying off the welders next paycheck and need construction money. The next paycheck after that will be mid Sept. Add in the 5 to 7 day lead time we would need and that has us here until October. For now, we will construct the roof and outer walls. The roof we will cover and the rest of the RV we will paint with exterior home paint. We can add the filon later. This will at least get us going. We want to have the cabinetry in place so that we are not bolting things to the walls again and will hit the road with basically an empty shell again. The Tucson weather is gentle in the Fall and Winter and we will be able to finish her off down there. LOL – remember I wanted this all done in a month? BWA-HA-HA! I am so silly.
So, that’s where we are. We are going to go over to the shop today and visit Winnie and see if they have started the work. I will take pictures if I can and post later.
YAY! We finally got the last of the old flooring out. Now there is just the frame and the chassis of the trailer. We have some wood cobbled together in-case we need to make the RV street safe but that is off to the side.
WOW! Just had to get that off my chest. OK. Here is what we found.
- We found both steel beams bent by the passenger side rear dullies. Not sure what would have caused this kind of damage in this spot. Massive over burden? Improperly placed jacks? Accident? These will need to be removed and replaced.
- Rust – a bunch of rust but fortunately less than we were expecting. You can tell this rig was not an East Coast vehicle. I was terrified we would get everything off only to discover that road salt had eaten away the very base of our home. At that point, we would be game over and homeless. There is a reason I haven’t been sleeping very well at night. The rust that we did find is treatable. PHEW!
- The back steel beam going across the rear of the RV is slightly bowed up. You can see from the pictures. Again, not sure what would have caused this damage. We know from the people we bought the RV from there was extensive back end damage from them backing into something. I can’t remember what. This damage could have been caused by that. It looks like something we can hammer back into place but I will defer that to the hubby and a body shop.
- We still have that one steel beam that is broken off the ‘C’ bracket extension. I showed that image previously but will edit the photo to make it a bit more obvious.
Otherwise, things look good! Everything from this point forward is a step towards putting Winnie back together. Stronger, and Better than before. When we are done, we will have a custom brand new 2017 RV. 🙂
We knew that there was a leak in the cab-over when we bought the rig. We taped it up, put it on our ‘To-Do’ list to fix and would re-check that the super sealing RV tape was covering the spot.
When we finally got to the cab-over yesterday to rip apart, we were shocked to see that the rot was much worse than we ever knew. If Daniel had not reinforced the cab-over we would have fallen through a long time ago. The wood disintegrated to dust when touched. Apparently there was also a leak in the seam of the curve of the cab-over that we never knew about and rot all around the front window.
Our remodel will NOT include windows in the cab-over. Ugh…