Hi All –
We have been busy and I have just been lax about updating the site. Seem like we have been running-running-running to get this thing boxed up so we can drive out of here. We had our first snow this past week which put about 3″ on the ground. The temperature plummeted to a mere 15 at one point. Daniel was outside working and the screws were literally breaking. Obviously he had to stop for a while till it warmed up again.
We discovered that there are challenges to building a straight wall when the RV is actually not quite straight. That was exciting. All is good but we ended up having to give the rig a chiropractic adjustment to get the walls on the chassis. Friends from a local homeschool community came and helped us lift the 31′ long walls and put them on the rig. While we were waiting for everyone to get there, I had the kids build a wall section with some of our scrap materials. Every kid had to cut their luan wood, glue the wood to the insulation, and then install the skin. I also handed out a bunch of sharpies and had them decorate the sub-floor with drawings, games, song lyrics – whatever they wanted as long as it was positive and kind. One kid actually wrote out the entire phrase that we all know so well from Mary Poppins. I am not even going to try and spell it – LOL! Love it!
We ordered our new door from Dyers RV – turns out they have the same door as Camping World at the same price but don’t have us pay for shipping. SWEET! Camping World wanted $144 in shipping! Dyers and Camping World had the door with window and screen for about $200 less than all other competitors though. The shipping from Dyers was super fast – 3 to 5 business days. The first door arrived damaged so we had to refuse delivery but they were super prompt about the replacement door. It arrived just fine earlier this week.
We want to have a bit more flexibility with the roof and what it supports so keeping weight in mind, we added an aluminum brace every two feet connecting wall-to-wall. Then we used 1/2″ wood instead of the luan so the roof would be a bit more substantial. We aren’t going to store anything up there, but it sure is nice to know we can stand up there and not fall through if we want. Plus – the braces going across the top make the rig more stable.
I know you all really just want to see the pictures so here ya go!
We knew that there was a leak in the cab-over when we bought the rig. We taped it up, put it on our ‘To-Do’ list to fix and would re-check that the super sealing RV tape was covering the spot.
When we finally got to the cab-over yesterday to rip apart, we were shocked to see that the rot was much worse than we ever knew. If Daniel had not reinforced the cab-over we would have fallen through a long time ago. The wood disintegrated to dust when touched. Apparently there was also a leak in the seam of the curve of the cab-over that we never knew about and rot all around the front window.
Our remodel will NOT include windows in the cab-over. Ugh…